Fully Automatic Wire Mesh welding Production Line
Layout
Basic parameter
| GWC1600/2500 | GWC1600/2500 |
| Mesh width: 1600/2500mm | Wire diameter : 3.0-8.0mm |
| Mesh length: ≤6000mm | Number of electrodes: 16/24Pcs |
| Cross wire space: ≥50mm | Transfomer: 125KVA×4/6 |
| Line wire space: 100-300mm | Max. mesh roll length:Max. 100m(3-6mm) |
| Welding speed: 60-80times/min | Mesh form: Roll /panel |
| Line wire feeding type:Feeding from wire payoff | Cross wire feeding type: Pre-cut wire,auto fallen by step motor |
Our welded mesh machines can provide various technical specifications and customization options.
Description of machines
line wire detection device
◆ This device is use for testing the line wire shortage status, to ensure the welding machine working continuously.
◆ If one certain line wire is used up, the machine will automatically alarm and the touch screen will display the missing material.
line wire straightening device & Line wire feeding device
◆ Longitude wires are fed from the wire pay-off (bearing 1T) automatically, then through the first straight setting roller device. remove wire stress and ensure straightening quality.
◆ The numerical control wire feeding uses a wire feeding wheel, and the wire feeding power is a cylinder
Line wire accumulator and balancing device
◆ Equip wire length detection device, it will automatically feed wire with less wire. And stop feeding with too much wire.
Line wire straightening device
◆through a second straight setting roller device, ensure straightening quality.
Welding machine
◆The electrode block is made of high-quality chromium-zirconium copper.
◆ Maximum welding speed up to 80 times per minute.
◆The electrode block is made of high-quality chromium-zirconium copper.
◆ Our core welding unit features a cabinet-style framework that greatly boosts the overall structural rigidity of the equipment.
◆ Pneumatic-driven welding system cuts power consumption while delivering outstanding production throughput.
◆ Height-adjustable machine frame effectively minimizes abrasion on welding electrodes.
◆ Built-in transverse wire sensing module delivers accurate positioning when placing horizontal wires.
◆ Integrated water cooling system for both welding electrodes and power transformers prolongs total equipment lifespan.
◆ Real-time air pressure monitoring with automatic alert mechanism stabilizes consistent welding outcomes.
◆ Silicon controlled rectifier fault diagnosis function safeguards the transformer against abnormal operating damage.
Pre loading cross wire magazine
◆ Storage capacity of 2 tons, reduce feeding frequency and increase production efficiency.
The blanking hopper uses a disc-shaped wire separator for precise wire separation. According to the welding requirements, each transverse wire is evenly fed into the welding head position one by one with a chain.
Cutting Machine
◆According to customer needs to cut different lengths of mesh.
Mesh rolling machine
◆The belt discharge net winding machine is composed of a frame part, a pressing net roller part, a rolling net support part, a rolling net part, a pushing net part, a protection part, and an operation part.
Durable Road Mesh Manufacturing Experts
For transportation infrastructure projects such as road and bridge paving, we understand your need for durable and high-strength wire mesh. XINGFEI’s welding machines can be customized to produce wide, high-load-bearing paving mesh, and even support special specifications. This allows the mesh to withstand temperature changes and long-term high-load pressure, thus extending the service life of the road. Choosing our high-capacity production line means you have the ability to bid for national road contracts.
Flexible Construction Mesh Supply
XINGFEI wire mesh welding machines excel in meeting the flexible needs of private residential and commercial projects for various light and medium-sized wire mesh sizes. They feature rapid mesh size adjustments, making them particularly suitable for producing standardized wire mesh for floor slabs, underfloor heating, and wall insulation. Precise control via PLC and touchscreen ensures uniform and consistent weld points, effectively reducing concrete cracking and improving the overall quality of buildings.
Service of reinforcing mesh welding machine
Pre-Sales Support:
• We first gain a thorough understanding of each customer’s specific reinforcement mesh specifications, then tailor-make exclusive solutions to match their production needs.
• Global clients are warmly invited to visit XINGFEI’s factory, with complimentary services including airport transfer, catering arrangements and hotel reservations.
• We arrange on-site demonstrations of wire mesh welding machines in operation, produce samples according to customer-specified standards, and assist clients in the measurement and inspection of finished products to ensure compliance.
In-Sales Support:
• Customers can get in touch with XINGFEI’s engineering team at any time to inquire about the progress of equipment manufacturing, ensuring full transparency throughout the process.
• After equipment quality inspection is finalized, a full trial run is conducted. Clients are welcome to visit the factory for goods inspection, and we also provide trial run videos and photos of finished products for remote verification.
After-Sales Support:
• XINGFEI provides comprehensive guidance materials, including reinforcement mesh welding machine layout drawings, installation videos, debugging tutorials and detailed operation manuals.
• 24/7 online technical support is available, with all equipment-related issues resolved within 48 hours to minimize downtime during trial runs and formal production.
• Upon customer request, XINGFEI can send professional engineers overseas to conduct on-site equipment installation, debugging, and hands-on training for workshop staff to ensure proficient operation.
• We offer a fast-response spare parts service that covers the entire global market, ensuring timely supply of replacement parts when needed.
• XINGFEI’s engineers conduct regular on-site visits to overseas customer factories to perform equipment maintenance and repairs, effectively extending the service life of the machines.
