Chicken Cage Mesh Welding Machine
Layout
Working flow: ①Wire payoff ② Line wire Straightening unit ③main welding machine ④cross wire hopper ⑤CNC mesh pulling cart ⑥Mesh cutting machine/Mesh rolling machine
Basic parameter
XFW-1200/1600 | |
Mesh width: 1200/1600mm | Wire diameter : 2-4.0mm |
Mesh length: ≤3000mm | Number of electrodes: 24/32Pcs |
Cross wire space: ≥25mm | Transfomer: 125KVA×3/4 |
Line wire space: 12.5-200mm | Tolerance of diagonal line ±2mm(when 2m length) |
Welding speed: 60-80times/min | Mesh form: panel |
Line wire feeding type: Feeding from wire payoff | Cross wire feeding type: Pre-cut wire,auto fallen by step motor |
Description of machines
main welding machine
A main welding machine is a device that applies pressure and electricity to the positioned longitudinal and transverse lines to form weld points.
◆The upper contact compression spring has a service life of more than 10,000,000 times under rated load.
◆Longitudinal wire threading positioning devices are provided to ensure that the diagonal error of the mesh is within ±1mm per meter.
◆The solder mask transformer has a power of 125KVA per unit and is equipped with a cooling water circulation and temperature control detection switch to prevent the transformer from burning out.
◆The electrode blocks are made of chromium-zirconium copper with hardness HRB≥78 and conductivity ≥50MS/m, in the form of 35×35×18 cubes, and the working surfaces are interchangeable to improve the utilization rate of the electrode blocks.
cross wire hopper
A cross wire hopper is a crossline automatic blanking device suitable for a certain length or wire diameter, installed on a movable wire frame and moving along with the wire frame.
◆ Equipped with transverse wire gripper detection to ensure continuous operation of the welding machine.
◆ Use disc rolling slot wheel wire feeders to feed the transverse wire into the blanking position respectively.
Automatic mesh pulling system
◆Servo-controlled mesh pulling, high-precision output mesh: The mesh pulling trolley is controlled by a Japanese Panasonic servo motor and planetary reducer, resulting in high mesh pulling accuracy and small error.
Line wire payoff
straightening roller
◆Used to straighten the line wire, which is beneficial for the flat ness of the mesh.
Mesh cutting machine
◆According to customer needs to cut different lengths of mesh.
Control System
◆ PLC programmable control system with touchscreen operation interface.
◆ Each functional structure is equipped with a fault detection device and an automatic alarm shutdown function.
◆The specifications of the mesh and the operating parameters of each mechanism are set through the touch screen interface.
Poultry Cage Mesh Welding Machine Applications
Engineered for the livestock breeding sector, this automated welder fabricates wire mesh for assorted poultry enclosures, covering laying hen coops, meat chicken housing and parent-stock breeding cages. While manual and semi-automatic welding remain available processing options, the fully automatic cage mesh welder accelerates fabrication, improves weld consistency and cuts down on workforce spending remarkably.
Apart from chicken containment products, the unit also outputs welded wire panels for rabbit hutches, quail enclosures and lightweight fencing for small-sized farm animals.
Service of reinforcing mesh welding machine
Pre-Sales Support:
- We first gain a thorough understanding of each customer’s specific reinforcement mesh specifications, then tailor-make exclusive solutions to match their production needs.
- Global clients are warmly invited to visit XINGFEI’s factory, with complimentary services including airport transfer, catering arrangements and hotel reservations.
- We arrange on-site demonstrations of wire mesh welding machines in operation, produce samples according to customer-specified standards, and assist clients in the measurement and inspection of finished products to ensure compliance.
In-Sales Support:
- Customers can get in touch with XINGFEI’s engineering team at any time to inquire about the progress of equipment manufacturing, ensuring full transparency throughout the process.
- After equipment quality inspection is finalized, a full trial run is conducted. Clients are welcome to visit the factory for goods inspection, and we also provide trial run videos and photos of finished products for remote verification.
After-Sales Support:
- XINGFEI provides comprehensive guidance materials, including reinforcement mesh welding machine layout drawings, installation videos, debugging tutorials and detailed operation manuals.
- 24/7 online technical support is available, with all equipment-related issues resolved within 48 hours to minimize downtime during trial runs and formal production.
- Upon customer request, XINGFEI can send professional engineers overseas to conduct on-site equipment installation, debugging, and hands-on training for workshop staff to ensure proficient operation.
- We offer a fast-response spare parts service that covers the entire global market, ensuring timely supply of replacement parts when needed.
- XINGFEI’s engineers conduct regular on-site visits to overseas customer factories to perform equipment maintenance and repairs, effectively extending the service life of the machines.
