MINING SUPPORT NET WELDING MACHINE
Basic parameter
| GWC1200/1600/2100/2500/3000I | GWC1200/1600/2100/2500/3000I |
| Mesh width 1200/1600/2100/2500/3000mm | Wire diameter 3.0-8.0mm |
| Mesh length ≤6000mm | Number of electrodes 12/16/20/24/32Pcs |
| Cross wire space ≥100mm | Transfomer 125KVA×3/4/5/6/8 |
| Line wire space 100-200mm | Tolerance of diagonal line ±2mm(when 2m length) |
| Welding speed 60-80times/min | Welding material: black wire,galvanized wire |
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Layout
① Line wire support frame ②Main welding machine ③ Cross wire hopper ④Servo motor pull mesh
Description of machines
Main welding machine
A main welding machine is a device that applies pressure and electricity to the positioned longitudinal and transverse lines to form weld points.
◆ Pneumatic-driven welding system cuts power consumption while delivering outstanding production throughput.
◆The solder mask transformer has a power of 125KVA per unit and is equipped with a cooling water circulation and temperature control detection switch to prevent the transformer from burning out.
◆The electrode blocks are made of chromium-zirconium copper with hardness HRB≥78 and conductivity ≥50MS/m.
Cross wire hopper
◆ Storage capacity of 2 tons, reduce feeding frequency and increase production efficiency.
The blanking hopper uses a disc-shaped wire separator for precise wire separation. According to the welding requirements, each transverse wire is evenly fed into the welding head position one by one with a chain.
Automatic mesh pulling system
◆Servo-controlled mesh pulling, high-precision output mesh: The mesh pulling trolley is controlled by a Japanese Panasonic servo motor and planetary reducer, resulting in high mesh pulling accuracy and small error.
Control System
◆ PLC programmable control system with touchscreen operation interface.
◆ Each functional structure is equipped with a fault detection device and an automatic alarm shutdown function.
◆The specifications of the mesh and the operating parameters of each mechanism are set through the touch screen interface.
Application of Mining Support Net
Widely applied to various underground mining projects including coal mines, metal mines and non-metal mines. It is mainly used for safety support of underground tunnels, mining working faces, return airways and transportation roadways. It is also suitable for tunnel excavation, underground chamber construction, mine slope reinforcement, open-pit mine slope protection and other geotechnical projects. Besides, it can be used for underground zone isolation and construction partition protection, blocking falling debris and providing a full-range safety barrier for equipment and personnel operation.
Service of reinforcing mesh welding machine
Pre-Sales Support:
• We first gain a thorough understanding of each customer’s specific reinforcement mesh specifications, then tailor-make exclusive solutions to match their production needs.
• Global clients are warmly invited to visit XINGFEI’s factory, with complimentary services including airport transfer, catering arrangements and hotel reservations.
• We arrange on-site demonstrations of wire mesh welding machines in operation, produce samples according to customer-specified standards, and assist clients in the measurement and inspection of finished products to ensure compliance.
In-Sales Support:
• Customers can get in touch with XINGFEI’s engineering team at any time to inquire about the progress of equipment manufacturing, ensuring full transparency throughout the process.
After equipment quality inspection is finalized, a full trial run is conducted. Clients are welcome to visit the factory for goods inspection, and we also provide trial run videos and photos of finished products for remote verification.
After-Sales Support:
• XINGFEI provides comprehensive guidance materials, including reinforcement mesh welding machine layout drawings, installation videos, debugging tutorials and detailed operation manuals.
• 24/7 online technical support is available, with all equipment-related issues resolved within 48 hours to minimize downtime during trial runs and formal production.
• Upon customer request, XINGFEI can send professional engineers overseas to conduct on-site equipment installation, debugging, and hands-on training for workshop staff to ensure proficient operation.
• We offer a fast-response spare parts service that covers the entire global market, ensuring timely supply of replacement parts when needed.
• XINGFEI’s engineers conduct regular on-site visits to overseas customer factories to perform equipment maintenance and repairs, effectively extending the service life of the machines.
