Concrete Reinforcement Mesh Welding Line
Layout
Basic parameter
| Model | XFW-2500 | XFW-3000 |
| Wire diameter | 5-12mm | 5-12mm |
| Line wire pitch | 100-300mm | 100-300mm |
| Crosswire pitch | 50-300mm | 50-100mm |
| Mesh length | 6m/12m | 6m/12m |
| Mesh width | 2500mm | 3000mm |
| Welding electrodes | 24pcs | 30pcs |
| Welding transformer | 125kva*12pcs | 125kva*15pcs |
| Welding speed | 60-80times/min | 60-80 times/min |
| Weight | 10T | 12T |
Description of machines
Line Wire Feeding Part
◆Higher Productivity & Less Machine Idle Time Servo-driven feed carriage delivers pinpoint positioning accuracy within 0.1mm tolerance. Once raw wires are sent to the welding station, the carriage automatically returns to its original position, eliminating downtime from manual wire threading. Its rapid running speed effectively doubles overall production output.
cross wire magazine
◆ Storage capacity of 2 tons, reduce feeding frequency and increase production efficiency.
The blanking hopper uses a disc-shaped wire separator for precise wire separation. According to the welding requirements, each transverse wire is evenly fed into the welding head position one by one with a chain.
Welding machine
◆The electrode block is made of high-quality chromium-zirconium copper.
◆ Our core welding unit features a cabinet-style framework that greatly boosts the overall structural rigidity of the equipment.
◆ Pneumatic-driven welding system cuts power consumption while delivering outstanding production throughput.
◆ Height-adjustable machine frame effectively minimizes abrasion on welding electrodes.
◆ Built-in transverse wire sensing module delivers accurate positioning when placing horizontal wires.
◆ Integrated water cooling system for both welding electrodes and power transformers prolongs total equipment lifespan.
◆ Real-time air pressure monitoring with automatic alert mechanism stabilizes consistent welding outcomes.
◆ Silicon controlled rectifier fault diagnosis function safeguards the transformer against abnormal operating damage.
Circulating mesh pulling Mechanism
◆Servo motor control with high-precision rack.
◆The pulling frame can be moved, which is convenient for operation and maintenance.
Reinforcing Mesh Applications: Robust Solutions for Diverse Industries
Boasting outstanding tensile property, structural stability and superior concrete bonding performance, reinforcing welded mesh is an indispensable core construction material worldwide. XINGFEI’s reinforcing mesh welders manufacture 5–12mm specification mesh panels widely deployed in high-rise construction and various infrastructure projects.
Building Construction
Used for high-rise foundation, bearing wall and core frame construction, reinforcing mesh safeguards concrete seismic performance and long-term structural safety. Our welding equipment processes standard-sized rebars with fixed pitch, delivering solid welding spots free of cold solder or missing welds. Finished goods surpass ASTM criteria and comply fully with ISO9001 quality certification.
Transportation Infrastructure
Massive reinforcing mesh is consumed in highway, bridge, tunnel and municipal works. Featuring great compression resistance, outstanding load-bearing capacity and durable anti-corrosion performance, it fits all kinds of large-scale infrastructure build.
Commercial & Residential Projects
Heavy-duty steel reinforcement mesh optimizes floor casting for apartment and commercial buildings, extending concrete service life, cutting future maintenance spending and preventing floor cracks induced by ambient temperature fluctuation.
Service of reinforcing mesh welding machine
Pre-Sales Support:
• We first gain a thorough understanding of each customer’s specific reinforcement mesh specifications, then tailor-make exclusive solutions to match their production needs.
• Global clients are warmly invited to visit XINGFEI’s factory, with complimentary services including airport transfer, catering arrangements and hotel reservations.
• We arrange on-site demonstrations of wire mesh welding machines in operation, produce samples according to customer-specified standards, and assist clients in the measurement and inspection of finished products to ensure compliance.
In-Sales Support:
• Customers can get in touch with XINGFEI’s engineering team at any time to inquire about the progress of equipment manufacturing, ensuring full transparency throughout the process.
• After equipment quality inspection is finalized, a full trial run is conducted. Clients are welcome to visit the factory for goods inspection, and we also provide trial run videos and photos of finished products for remote verification.
After-Sales Support:
• XINGFEI provides comprehensive guidance materials, including reinforcement mesh welding machine layout drawings, installation videos, debugging tutorials and detailed operation manuals.
• 24/7 online technical support is available, with all equipment-related issues resolved within 48 hours to minimize downtime during trial runs and formal production.
• Upon customer request, XINGFEI can send professional engineers overseas to conduct on-site equipment installation, debugging, and hands-on training for workshop staff to ensure proficient operation.
• We offer a fast-response spare parts service that covers the entire global market, ensuring timely supply of replacement parts when needed.
• XINGFEI’s engineers conduct regular on-site visits to overseas customer factories to perform equipment maintenance and repairs, effectively extending the service life of the machines.
